Step 1. Installation steps
a. Preparation of tools and materials
- Lighting Contactor (for your application)
- Circuit breaker or disconnect switch
- Cable (e.g. THHN or similar)
- wire strippers
- Screwdrivers (flat and cross heads)
- Wire connectors (e.g. wire caps)
- Safety glasses and gloves
- Electrical tape
- voltage tester
- Cable clamps and fixtures
- Install hardware (if required)
b. Ensuring safety
Before starting work, turn off the power to the lighting circuit you are about to operate.
Use a voltage tester to ensure that the circuit is not powered on.
Wear appropriate safety gear, such as gloves and safety glasses.
c. Installation of Lighting Contactors
Select a location close to the lighting circuit to be controlled for installation.
Secure the Lighting Contactor to a stable surface using the included mounting hardware, ensuring there is enough room for wiring and ventilation.
Step 2. Make electrical connections
a. Power connection:
Connect one end of the power cord to the circuit side of the circuit breaker or disconnect switch.
Connect the other end of the power cord to the line terminal of the Lighting Contactor (usually labeled L1, L2, L3).
Tighten the terminal screws to ensure a good electrical connection.
b. Load connection:
Connect one end of the load cable to the load terminal of the Lighting Contactor (usually labeled T1, T2, T3).
Connect the other end of the load cable to the lighting device or circuit you want to operate.
Make sure to fasten the terminal screws on contactors and lighting fixtures.
c. Control wiring
Connect control devices such as switches, sensors, or timers to the control terminals of the Lighting Contactor (usually labeled A1 and A2), as required.
d. Manual operation
Connect the A1 and A2 terminals for manual control.
e. Automatic control
Connect control devices (e.g. occupancy sensors, timers, or photosensitive sensors) between A1 and A2 to achieve automatic control.
Step 3. Organize cables
Use cable clips and fixtures to arrange and secure cables neatly to prevent loosening and ensure neat installation. Insulate any exposed conductors with electrical tape.
Step 4. Verification and testing
After all connections are completed, restore power to the lighting circuit and turn on the circuit breaker or disconnect the switch.
Test the manual control function to confirm that the contactor can be opened and closed normally.
If there is an automatic control function, test whether the sensor or timer can trigger the contactor as expected.
Step 5. Markup and documentation
Mark contactors and their associated circuits correctly for future reference. Create documentation with wiring diagrams and lists of connected devices for subsequent troubleshooting and maintenance.